Typically, the catalyst that leads a converting production team to upgrade their tension-management or web-guiding equipment, or even to install new components for the first time, will be quality problems that are obvious in the finished roll or material.
Accurate tension measurement and control can go a long way toward reducing the negative effects of process deviations on printed and converted materials in a continuous web process, particularly in cases where flexible, extensible substrates are being run.
While it wasn't the case 30 years ago, most flexible packaging printers and converters today know that by retro-fitting their web-fed machinery with direct tension-sensing and control equipment they can control their overall process better while preventing poor quality in finished roll material.
By retrofitting web converting and printing machinery with direct tension sensing and control equipment, flexible packaging manufacturers can prevent poor quality in finished roll material.
For the flexible package printer or converter who works with extensible films and materials, the fight to prevent defect-rendering process deviations never ends.